Bang Design

Modernising Battle Field Communications for the Indian Army

Our Solution

How we helped a Leading consortium develop a cutting edge military communication product

The Result

Successful development allowed Cyient to present a fully-fledged, “Designed and Made in India” product to the high command.

Background

India’s defense forces face a long-standing challenge: reliance on imported radios from multiple vendors. While diversification reduces the risk of embargoes, it creates a logistical nightmare for maintenance and compatibility. To address this, the Government of India has prioritized indigenizing battlefield communication equipment under Atmanirbhar Bharat.


Software Defined Radios (SDRs) are a critical last link in the chain—from divisional headquarters to the platoon level. A truly “Designed and Made in India” SDR would not only improve operational readiness but also save valuable foreign exchange for investments in advanced weaponry.


Cyient took on this challenge and partnered with Bang to design and engineer a complete SDR system: a manpack radio for platoon-level use, with a handheld companion for section-level deployment. The product was designed to comply with JS55555, one of the most stringent military ruggedization standards.

OUR APPROACH

Engineering with Purpose and Style

We were tapped by Cyient and Saankhya (now Tejas Networks) for our ability to think on our feet and our deep experience in designing and developing to military standards. They needed more than just a firm that could follow a blueprint; they needed a partner who could sculpt a solution from the ground up.

Integration at Scale

This was a first-in-class product for Cyient. We had to integrate diverse subsystems, coordinate with in-house teams and specialized vendors, and establish a design language that carried seamlessly from the manpack to the handheld unit. Every decision was documented rigorously to ensure smooth program management.

Form that Builds Confidence

Soldiers must trust their equipment in high-stress situations. Beyond functionality, the devices needed to look robust and modern—instilling confidence that Indian-built systems could match or exceed imports.

Creating an Intuitive, Rugged Ecosystem

The project was a two-part system: a larger manpack radio for platoon-level use and a smaller handheld companion for individual sections. The design needed to be cohesive, with a shared visual language that felt both rugged and cutting-edge. It had to look the part, because let’s face it, soldiers are humans too, and they need to trust that their gear won’t fail them when it matters most. We designed the manpack and handheld to be instantly recognizable and reassuringly solid.

Hot-Swap Batteries

Continuous operation in the field demands uninterrupted power. We developed a hot-swap battery system that allowed quick replacement—even with gloves on—using nothing more than a coin or the tip of a bayonet.

Thermal Management

Military radios generate significant heat, and manpacks are carried directly on a soldier’s back. Fans were ruled out due to waterproofing requirements. Working with Cyient’s thermal engineers, we designed passive heat transfer solutions that kept the back zone cool even under the scorching desert sun.

Rugged and Reliable

Meeting the brutal JS55555 standard—one of the toughest for military hardware—meant passing shock, vibration, drop, and tumble tests. We identified coatings and finishes that could withstand jet fuel fumes, salt mists, and extreme temperature cycles without peeling, bubbling or degrading, whether in the deserts or the freezing heights of Siachen.

A Supply Chain That Matters

For defense equipment, reliability of raw materials is critical. We worked with suppliers approved to secure Al-6061-T6, ensuring the enclosures were lightweight, traceable, and free of hidden defects like blowholes. The result: housings that could be machined in low volumes, yet deliver uncompromising strength.

Program Agility

Technology evolved mid-development. By adapting quickly, Cyient could demonstrate working prototypes to the armed forces, positioning themselves as one of the first private Indian firms capable of delivering complete military communication hardware.

THE RESULT

Getting a Foot in the Door

We delivered a product that wasn’t just a proof of concept; it was a demonstration of a new capability for India’s defense sector. The successful development and rigorous testing allowed Cyient to present a fully-fledged, “Designed and Made in India” product to the high command. This wasn’t just a project; it was a strategic move that helped Cyient become one of the first private vendors to supply complete military hardware, paving the way for a more self-reliant defense industry.

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